LOW LOAD ELECTROMECHANICAL SERVOCONTROLLED MACHINES - TESTCOM SERIES
According to standards: ISO 7500-1 and EN-10002-1
Combining last generation control electronics (MD series), with a new and versatile design to increase robustness, reliability and versatility.
Fulfilling widely the demands imposed by the international standards (ISO, EN and ASTM) and the needs of the Quality Control departments of our customers. Certified laboratories, Universities, Research and Technological centres, etc.
MAIN SPECIFICATIONSClass 1 according ISO 7500-1.Auto-scale from 1 to 100 % of maximum capacity. Micro processed electronic, computer independent with USB 2.0 or Ethernet connection.. Comfortable, high rigidity testing frame. Allows high or low temperature test devices use, without modifications due to its wide testing frame. State of the art user interface with All in One Touch screen system en remote control: - Total Ergonomy. - Compact design. - Full communication capabilities: WIFI, Ethernet, 3G, etc Possibility of mounting additional load cells, with automatic recognition, calibration and cero setting. This performance allows and immediate adaptation of the machines control to the load values of the load cell without human intervention. Avoids over loadings due to wrong configurations.. Close loop control over a brushless syncronich servomotor, basing on the displacement (mm/min) or load (kN/sec) setting value.. Safety end of stroke of the mobile crosshead.. Mobile crosshead auto positioning, via software, to the initial position preset for serial tests.. TESTCOM TESTING FRAMEDeveloped for its use in Quality Control and MaterialsTesting Research Laboratories. Applications: metals, plastics, composites, ropes, fabrics, paper, etc.Mainly defined for carrying out tensile tests according with EN 10.002-1 and analogue standards as ASTM and ASME. With additional devices, compression, bending, folding, shear, punch, extrusion, etc tests can be performed according to several standards and over a large amount of materials. High and low temperature tests can be carried out using thermal chambers, ovens for cooling systems. |
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Testing Frame Elements
Lower plate: mounted over it the lower testing device and inside it the mechanical transmission system of the screw drivers.
Two guiding columns and two high precision ball screw drivers with hard chromium coating, to assure an optimum load share and linear displacement of the mobile crosshead.
The mobile crosshead is displaced by the screw drivers and guided by the columns. The upper testing device, serial mounted with the load cell, is placed under the crosshead.
The frame is closed with the upper crosshead to increase the rigidity.
Optional a secondary load cell could be mounted on the top crosshead, converting the machine in a double testing space one.
Mechanical transmission: two reducers (machines over 200kN) directly connected to screw drivers. The engine pulley system is connected to the reducers by means of a high resistance belt or chain.
LOAD MEASURING SYSTEM
Universal strain gauge load cell (tension compression), high precision and repeatability. Same capacity as the maximum load of the testing frame.
The quality of the load cells used, guarantees the 1 class according with ISO 7500-1 within the measuring range (1 to 100% of the nominal capacity). The data obtained in the load cell is used for two applications: test results and to allow the MD series control system to calculate the kN/sec load speed.
EPROM memory incorporated for safe calibration parameters saving. Even if the machines control fails, these data won’t be lost.
Additional load cells could be installed, to increase the load measuring capacity or for special applications. Anyhow, the 1 class is always assured.
DISPLACEMENT MEASURING SYSTEM
By means of a resolver which allows a 0,001 mm displacement resolution.
The data obtained in the resolver is used for two applications: test results and to allow the MD series control system to calculate the mm/min crosshead displacement speed.
CONTROL AND DATA ACQUISITION SYSTEM MD2 |
SOFTWARE, FOR STATIC TEST UNDER WINDOWS, WINTEST.32 |
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| - Sampling frequency: 1kHz (1000 readings/sec) - Resolution: 180.000 real points. - Closing loop time: 1 ms. - USB 2.0 connection to PC See particular technical specifications in MD Series Brochure
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Powerfull configuration and adaptation tools for high demanding users and applications. Any type of test and standard could be configured modifying and introducing the correct parameters. Windows compatible solution, tailored made to work with IBERTEST materials testing machines & control systems. See particular technical specifications in WINTEST Brochure.
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TELEDIAGNOSIS SYSTEM
Only for pc controlled IBERTEST machines
Allows a direct links between the machine (any place with pone connection) and the Technical service of IBERTEST.
With this link the Post sale service of IBERTEST could easily diagnose and, most of times correct, the failures detected in the software without the need of a technical displacement.
MODEL COMPARISON: TESTCOM SERIES
| Specifications | TESTCOM-5 TESTCOM-10 | TESTCOM-30 TESTCOM-50 |
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| Class ISO 7500-1 | 1 | |||
| Max test load | 5 kN 10 kN | 30 kN 50 kN |
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| Measuring range | From 1% to 100% of the nominal capacity of the installed load cell |
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| Strength measurement | Strain gauge load cell |
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| Load cells repeatibility | >+/- 0,05% |
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| Guiding Columns | 1 chrome plated and grounded with adjustable mechanical stops |
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| Screw Drivers | 2 high precision ball screw drivers with scrapers |
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| Free distance between columns | 350 mm | 420 mm |
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| Free vertical distance with load cell (without accesories) | 700 mm (short version) 1200 mm (large version) | 1000 mm |
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| Mobile Crosshead | With end of stroke and automatic return to the initial prefixed position, via software |
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| Motor Drive | Synchronous servomotor (brushless) with direct drive to screws by reducers. Enables displacement and load closed loop control (servocontrol) |
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| Displacement speed range | From 0,01 to 1000 mm/min | From 0,01 to 500 mm/min |
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| Displacement measurement | Encoder. Resolution 0,005 mm |
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| Displacement resolution | +/- 0,01 mm |
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| Transmission | Reductor - Timing belt |
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| GENERAL SPECIFICATIONS |
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| Dimensions: Test Frame | 720 x 510 x 1320 (h) mm Large version: 1720 mm (h) | 880 x 580 x 1930 (h) mm |
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| Weight: aprox testing frame without testing fixtures | 120 kg (short version) 140 kg (large version) | 360 kg |
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| Power | 220 V + E, 50/60 Hz |
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| Safety | 1 Emergency stop |
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Materials testing







