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Displaying items by tag: ISO_7500_1

SERVOHYDRAULIC SINGLE SPACE TENSILE MACHINES, IB-MT4-MD2W SERIES

According to standards: ISO 7500-1, EN 10002-2, ASTM E4, DIN 51221, BS1610

For High load universal testing

These machines are designed for tensile and compression tests on metallic and non-metallic specimens.

Aditionally can be complemented with optional devices for bending, folding, shearing, etc.

Combined with IBERTEST MD Series control system and WINTEST software to assure the best performance in materials testing.

WHAT'S NEWNew user interface “All In One” PC with built in touch screen, more fashion with friendly use.

The new system substitutes with huge advantages the traditional system based on table computer, so it includes all the advantages of one PC together with the versatility of the touch screen.

The “All In One” PC is assembled directly in the testing frame with one multiple positioning support, getting a wide space saving in our Laboratory and oering to the user a ideal position for WinTest32 software handling together with testing devices.

MODELS

   
REFERENCE
CAPACITY
IB MT4 500 MD2W
500 kN
IB MT4 600 MD2W
600 kN
IB MT4 1000 MD2W
1000 kN
IB MT4 1500 MD2W
1500 kN
IB MT4 2000 MD2W
2000 kN

 

GENERAL DESCRIPTION

The frame has a single test space, composed by a base plate, four over dimensioned columns and one upper closing crosshead.

Manufactured according to Standards EN 10002-2; ASTM E4, ISO 7500-1; DIN 51221 and BS1610. A double-acting hydraulic actuator is mounted in the higher crosshead in line with the upper tensile gripping head.

Over the base plate is mounted the lower tensile gripping head.

Hydraulic gripping heads (upper and lower) with wedge closing system and independent opening/closing module for each head.

Load measuring system by a full bridge strain gauge load cell, with temperature compensation. In the standard supply are included all the clamping jaws for the hydraulic gripping heads as well as one set of compression plates.

Stroke transducer for controlling piston position, automatic return to starting position and stroke control (mm/min).

After the test, the tensile gripping head returns to its initial fixed position to be ready for the next test, which is really useful for serial/repetitive tests. This advantage can be activated or not activated using our Win Test32 software.

Hydraulic group housed in the metallic frame with closed loop control by manifold with servovalve. Electric cabinet mounted in the hydraulic group frame.

ib-mt4 description 1. Testing frame upper plate

2. Hydraulic double-acting actuator.

3. Columns (x4)

4. Upper hydraulic tensile gripping head.

5. Emergency stop button

6. Axial clip-on extensometer

7. Opening / closing module for hydraulic gripping jaws.

8. Remote control unit UCD-D (Optional)

MODEL COMPARISON: IB-MT4 SERIES

SpecificationsIB MT4-500
IB MT4-600
IB MT4-1000IB MT4-1500IB MT4- 2000
Class ISO 7500-10,5 or 1
Max test load
500 kN
600 kN
1000 kN
1500 kN
2000 kN
Measuring RangeFrom 1% to 100% of the nominal capacity of the installed load cell. Single scale: self-scale
Strength measurement
Universal full bridge strain gauge load cell (tensile-compressive testing)
Strength Measurement Resolution5 digits in floating comma (3 whole + 2 decimals)
Load cells repeatibility≥ ± 0,05%
Distance between standard tensile gripping heads
610 mm
700 mm
720 mm
720 mm
Distance between standard compression plates
400 mm
500 mm
500 mm
500 mm
Piston Stroke
580 mm
600 mm
600 mm
600 mm
Maximum displacement speed
200 mm / min
Displacement resolution (1)
0.01 mm
Free distance between columns
600 x 350 mm
660 x 400 mm
800 x 450 mm
850 x 450 mm
Testing frame dimensions: width x depth x height
880 x 620  x 2650
(h) mm
980 x 720 x 3000
(h) mm
1550 x 880 x 3600
(h) mm
1200 x 940 x 3850
(h) mm
Approx. weight
3000 kg
4100 kg
7500 kg
8300 kg
Power Supply
3x 380 V +N +E, 50/60 Hz, Power < 2 kW
STANDARD EQUIPMENT INCLUDED IN EACH MODEL
Tensile hydraulic gripping heads with wedge closing system, supplied with following jaw sets
For cylindrical test pieces of diameters:
12-45 mm
13-60 mm
15-70 mm
15-70 mm
For prismatic test pieces of thickness:
0-30 mm
0-40 mm0-50 mm0-50 mm
Extensometer.
Model IB-EBC 50/5
Clampable to test piece. L0 = 50 mm. Capacity: 5 mm. Measuring range: from 2 to 100% of its capacity. Class 0,5 as per
UNE-EN-ISO 9513
Set of compression plates
Square compression plates: 204 x 204 mm
(1) Optionally: 0.0001 mm (1 µm)

CONTROL AND DATA ACQUISITION SYSTEM MD2

 

SOFTWARE, FOR STATIC TEST UNDER WINDOWS, WINTEST.MET

- Sampling frequency: 1kHz (1000 readings/sec)
- Resolution: 180.000 real points.
- Closing loop time: 1 ms.
- USB 2.0 connection to PC

See particular technical specifications in MD Series Brochure

IBMU2 MD2 control system


  Powerfull configuration and adaptation tools for high demanding users and applications.
Any type of test and standard could be configured modifying and introducing the correct parameters.
Windows compatible solution, tailored made to work with IBERTEST materials testing machines & control systems.
See particular technical specifications in WINTEST Brochure.

Wintest Software control

TELEDIAGNOSIS SYSTEM

Only for pc controlled IBERTEST materials testing machines

Allows a direct links between the machine (any place with pone connection) and the Technical service of IBERTEST.

With this link the Post sale service of IBERTEST could easily diagnose and, most of times correct, the failures detected in the software without the need of a technical displacement.

telediagnosis system Ibertest


 

 

 

 

 

 

 

 

 

Materials Testing Equipment

Published in UNIVERSAL TESTING

SERVOHYDRAULIC DOUBLE TESTING SPACE MACHINES, IB-MU4 SERIES

According to standards: ISO 7500-1

For High load universal testing
GENERAL DESCRIPTIONDesigned for tensile, compression, flexing, folding, shearing etc. tests on metallic and non-metallic test pieces.
Combined with IBERTEST MD2 control system and WINTEST software to assure the best performance in materials testing.
ADVANTAGES
  • Twin space test frameIB-MU2 Ibertest Steel testing compression flexing tensile
  • Lower frame: houses the sleeve-piston group.
  • Upper crosshead: incorporates the upper tensile hydraulic head.
  • Mobile crosshead:
  • - Adjustable height by means of two motorised worm drives.
    - Lower traction hydraulic head.
    - Transmission system for the worm gears housed inside the frame.
    - Upper compression plate, which is interchangeable with the bending punch.

  • Lower compression plate: located on the load piston

MAIN SPECIFICATIONS

  • Class 1: according to ISO 7500-1
  • Maximum test load: up to 2000kN
  • Load measuring system: High accuracy load cell
  • Piston stroke: 250 mm
  • Distance between gripping heads (with piston stroke): up to 1100mm
  • Distance between compression plates (with piston stroke): up to 850 mm
  • Nº of columns: 4
  • Nº of screw drivers: 2
  • Free distance between columns: up to 750 mm
  • Maximum test frame height: up to 3500 mm
  • Approx. net weight: up to 9800 Kg.

DESCRIPTION OF TEST AREA

Twin space test frame composed of a lower frame that houses the sleeve-piston group, 4 columns, an upper crosshead (that incorporates an upper tensile hydraulic head), a mobile crosshead, whose height is adjustable by means of two motorized screw drives, that incorporates the lower traction hydraulic head and a transmission system for the worm gears housed inside the frame.

The force measurement is made by means of a strain gauge load cell located in series with the load piston.

The mobile crosshead incorporates the upper compression plate, which is interchangeable with the bending punch. The lower compression plate is located on the load piston.

The carriages with the support rollers of the bending device - are located on the frame.
Ibmu2 test area

LOAD MEASURING SYSTEM

Universal strain gauge load cell (tension - compression), high precision and repeatability. Same capacity as the ibmu2_displacementmaximum load of the testing frame.

The quality of the load cells used, guarantees the 1 class according with ISO 7500-1 within the measuring range (2 to 100% of the nominal capacity).

The data obtained in the load cell is used for two applications: test results and to allow the MD series control system to calculate the kN/sec load speed.

DISPLACEMENT MEASURING SYSTEM

By means of a wire encoder which allows a 0,001 mm displacement resolution.

The data obtained in the resolver is used for two applications: test results and to allow the MD series control system to calculate the mm/min crosshead displacement speed.

STANDARD EQUIPMENT

  • Hydraulic heads with wedge closing system with an independent opening/closing module for each head.
  • Set of clamps: for several samples dimensions clamping
  • Set of compression plates: set of upper and lower plates
  • Three points bending device: including supports, upper and lower rollers
  • Stroke transducer for controlling piston position, automatic return to starting position and stroke control (mm/min). Resolution 1 μm.
  • Deformation transducer, clampable to test piece for determining the conventional elastic limit and modulus.Class 1 as per UNE-EN ISO 9513. Lo = 50 mm.
  • Hydraulic unit servo-controlled
  • Computer: last generation ALL in ONE system. With touch screen interface. (conventional PC available on demand)
  ibmu4_detail

 

MODEL COMPARISON:  IB-MU4 SERIES

         
SpecificationsIB-MU4-600IB-MU4-1000
IB-MU4-2000
Class ISO 7500-11
Max Test Load
600 kN
1000 kN
2000 kN
Measuring range
2 to 100% of the nominal capacity of the installed load cell
Strength measurement
Strain gauge load cell
Piston stroke
250 mm
Guiding columns
4
Screw drivers
2
Free distance between columns
470 mm
570 mm
750 mm
Free distance between
gripping heads (with piston stroke)
)
700 mm
900 mm
1100 mm
Max. distance between compression plates (with piston stroke)630 mm
680 mm
850 mm
Compression plates dimensionsØ148 mm
(30mm)

Ø148 mm
(40mm)
Ø200 mm
(60mm)
Max distance between
support rollers

50-400 mm
50-400 mm
50-900 mm
Crosshead
Mobile, by means of motorized screw drivers
GENERAL SPECIFICATIONS
Dimensions: Test Frame770 x 600 x 2130 mm
900 x 670 x 2550 mm
1300 x 900 x 3530 mm
Aprox. dimensions working table
1400 x 750 x 800 mm
Aprox weight1656 kg
2862 kg
8800 kg
Power
3 x 380 V +N +G -4 kW.
Safety
2 Emergency stops: placed in the test frame and control area

CONTROL AND DATA ACQUISITION SYSTEM MD2

 

SOFTWARE, FOR STATIC TEST UNDER WINDOWS, WINTEST.MET

- Sampling frequency: 1kHz (1000 readings/sec)
- Resolution: 180.000 real points.
- Closing loop time: 1 ms.
- USB 2.0 connection to PC

See particular technical specifications in MD Series Brochure

IBMU2 MD2 control system


  Powerfull configuration and adaptation tools for high demanding users and applications.
Any type of test and standard could be configured modifying and introducing the correct parameters.
Windows compatible solution, tailored made to work with IBERTEST materials testing machines & control systems.
See particular technical specifications in WINTEST Brochure.

Wintest Software control

TELEDIAGNOSIS SYSTEM

Only for pc controlled IBERTEST materials testing machines

Allows a direct links between the machine (any place with pone connection) and the Technical service of IBERTEST.

With this link the Post sale service of IBERTEST could easily diagnose and, most of times correct, the failures detected in the software without the need of a technical displacement.

telediagnosis system Ibertest


 

 

 

 

 

 

 

 

 

Materials Testing Equipment

Published in UNIVERSAL TESTING

LOW LOAD ELECTROMECHANICAL SERVOCONTROLLED MACHINES - TESTCOM SERIES

According to standards: ISO 7500-1 and EN-10002-1

Combining last generation control electronics (MD series), with a new and versatile design to increase robustness, reliability and versatility.

Fulfilling widely the demands imposed by the international standards (ISO, EN and ASTM) and the needs of the Quality Control departments of our customers. Certified laboratories, Universities, Research and Technological centres, etc.

MAIN SPECIFICATIONS

Class 1 according ISO 7500-1.
Auto-scale from 1 to 100 % of maximum capacity.

Micro processed electronic, computer independent with USB 2.0 or Ethernet connection..

Comfortable, high rigidity testing frame. Allows high or low temperature test devices use, without modifications due to its wide testing frame.

State of the art user interface with All in One Touch screen system en remote control:

- Total Ergonomy.
- Compact design.
- Full communication capabilities: WIFI, Ethernet, 3G, etc

Possibility of mounting additional load cells, with automatic recognition, calibration and cero setting. This performance allows and immediate adaptation of the machines control to the load values of the load cell without human intervention. Avoids over loadings due to wrong configurations..

Close loop control over a brushless syncronich servomotor, basing on the displacement (mm/min) or load (kN/sec) setting value..

Safety end of stroke of the mobile crosshead..

Mobile crosshead auto positioning, via software, to the initial position preset for serial tests..

TESTCOM TESTING FRAME

Developed for its use in Quality Control and MaterialsTesting Research Laboratories. Applications: metals, plastics, composites, ropes, fabrics, paper, etc.

Mainly defined for carrying out tensile tests according with EN 10.002-1 and analogue standards as ASTM and ASME. With additional devices, compression, bending, folding, shear, punch, extrusion, etc tests can be performed according to several standards and over a large amount of materials.

High and low temperature tests can be carried out using thermal chambers, ovens for cooling systems.

testcom_control_unit

testcom_10
touch_system

Testing Frame Elementstesting_frame_elements

Lower plate: mounted over it the lower testing device and inside it the mechanical transmission system of the screw drivers.

Two guiding columns and two high precision ball screw drivers with hard chromium coating, to assure an optimum load share and linear displacement of the mobile crosshead.

The mobile crosshead is displaced by the screw drivers and guided by the columns. The upper testing device, serial mounted with the load cell, is placed under the crosshead.

The frame is closed with the upper crosshead to increase the rigidity.

Optional a secondary load cell could be mounted on the top crosshead, converting the machine in a double testing space one.

Mechanical transmission: two reducers (machines over 200kN) directly connected to screw drivers. The engine pulley system is connected to the reducers by means of a high resistance belt or chain.

 

LOAD MEASURING SYSTEM

load_measuring_system

Universal strain gauge load cell (tension compression), high precision and repeatability. Same capacity as the maximum load of the testing frame.

The quality of the load cells used, guarantees the 1 class according with ISO 7500-1 within the measuring range (1 to 100% of the nominal capacity). The data obtained in the load cell is used for two applications: test results and to allow the MD series control system to calculate the kN/sec load speed.

EPROM memory incorporated for safe calibration parameters saving. Even if the machines control fails, these data won’t be lost.
Additional load cells could be installed, to increase the load measuring capacity or for special applications. Anyhow, the 1 class is always assured.

DISPLACEMENT MEASURING SYSTEM

By means of a resolver which allows a 0,001 mm displacement resolution.

The data obtained in the resolver is used for two applications: test results and to allow the MD series control system to calculate the mm/min crosshead displacement speed.

CONTROL AND DATA ACQUISITION SYSTEM MD2

 

SOFTWARE, FOR STATIC TEST UNDER WINDOWS, WINTEST.32

- Sampling frequency: 1kHz (1000 readings/sec)
- Resolution: 180.000 real points.
- Closing loop time: 1 ms.
- USB 2.0 connection to PC

See particular technical specifications in MD Series Brochure

TESTCOM MD2 control system


  Powerfull configuration and adaptation tools for high demanding users and applications.
Any type of test and standard could be configured modifying and introducing the correct parameters.
Windows compatible solution, tailored made to work with IBERTEST materials testing machines & control systems.
See particular technical specifications in WINTEST Brochure.

Wintest Software control

TELEDIAGNOSIS SYSTEM

Only for pc controlled IBERTEST machines

Allows a direct links between the machine (any place with pone connection) and the Technical service of IBERTEST.

With this link the Post sale service of IBERTEST could easily diagnose and, most of times correct, the failures detected in the software without the need of a technical displacement.

telediagnosis system Ibertest


 

 

 

 

 

 

 

 

 

 

MODEL COMPARISON: TESTCOM SERIES

       
SpecificationsTESTCOM-5
TESTCOM-10
TESTCOM-30
TESTCOM-50
Class ISO 7500-11
Max test load
5 kN
10 kN
30 kN
50 kN
Measuring range
From 1% to 100% of the nominal capacity of the installed load cell
Strength measurement
Strain gauge load cell
Load cells repeatibility
>+/- 0,05%
Guiding Columns
1 chrome plated and grounded with adjustable mechanical stops
Screw Drivers
2 high precision ball screw drivers with scrapers
Free distance between
columns
350 mm
420 mm
Free vertical distance with load cell
(without accesories)
700 mm (short version)
1200 mm (large version)

1000 mm
Mobile Crosshead
With end of stroke and automatic return to the initial prefixed position, via software
Motor Drive
Synchronous servomotor (brushless) with direct drive to screws by reducers.
Enables displacement and load closed loop control (servocontrol)
Displacement speed range
From 0,01 to 1000 mm/min
From 0,01 to 500 mm/min
Displacement measurement
Encoder. Resolution 0,005 mm
Displacement resolution
+/- 0,01 mm
Transmission
Reductor - Timing belt
GENERAL SPECIFICATIONS
Dimensions: Test Frame
720 x 510 x 1320 (h) mm
Large version: 1720 mm (h)
880 x 580 x 1930 (h) mm
Weight: aprox testing frame without testing fixtures
120 kg (short version)
140 kg (large version)
360 kg
Power
220 V + E, 50/60 Hz
Safety
1 Emergency stop

Materials testing

Published in UNIVERSAL TESTING

SERVOHYDRAULIC MACHINE UFIB-250

Standards: ISO 7500, E.T. 03.360.578.3

Designed for Materials Dynamic Testing
SPECIFICATIONS
  • Capacity: +/- 250 kN.
  • Load measuring range: From 2.5 to 250 kN.
  • Class 0,5 or 1 according to ISO 7500.
  • Free distance between columns: 420 mm.
  • Vertical clearance between plates:0–500 mm.
  • Piston stroke: + 100 mm (200 mm total)
  • Approx. maximum height:1100 x 900 x2375 mm (wxdxh)
  • Approx. Weight: 1800 kg.
  • Dimensions of the concrete slab for the foundation: 1000 x 1000 x 300 (h) mm.
  • Maximum working frequency: 10 Hz (with +/- 1,5 mm of amplitude).
  • Speed constant: 15
  • Type of servocontrol: load and stroke, selected by the user (regulating amplitude in kN or mm)
  • Optionally, strain servocontrol , if the accessories or fitted elements are available.
  • Type of selected functions: ramp, sine, saw tooth and square-waveform.

GENERAL DESCRIPTION

This machine is designed to make the following materials tests, among others, tests over leaned light plates for fastening, according to Spanish Railways infrastructures administrator standard E.T. 03.360.578.3:

  • Resistance under lateral load: 85 kN during 30 s.
  • Impact strength under lateral load: 3 mm displacement, speed 15 mm/s.
  • Fatigue strength under lateral load: 100.000 cycles, square-wave. Amplitude 5 - 45 kN. Frequency: 5 Hz.

Two high stiffness column testing frame, with an upper crosshead adjustable in height by means of lateral hydraulic jaws, complemented by a hydraulic and automatic locking/unlocking system controlled from the machine computer keyboard

The lower plate of the testing frame is mounted on the metallic bedplate manufactured by means of UPN type profiles.

The double effect and double acting symmetrical chambers hydraulic servo cylinder is mounted over the lower plate.

The fatigue load cell (tensile-compression testing) for +/- 250 kN maximum capacity is mounted on the upper crosshead.

The tools, which allow the testing devices interchange ability by means of attaching iron pins, are serial mounted over the load cell.

These materials testing devices can be tensile gripping heads, compression plates, bending tools, special devices, etc.

SERVO VALVE

High response servo valve with Qn = 65 l/min. Main specifications as follows:
  • Maximum working pressure in continuous
    working: 280 Bar.
  • Temperature working range: Between -30 ºC
    and 120 ºC
  • Hysteresis: Lower than 3%
It has high and low pressure accumulators to avoid water hammer beats and so improve the dynamic answer of the system.

MAGNETOESTRICTIVE TRANSDUCER MOD. SSI

Located inside the dynamic servo-cylinder. Its main responsibility is to real time control the piston position to obtain the order parameter when the machine works with “displacement” servo control.
  • Maximum stroke: 200 mm (+ 100 mm)
  • Resolution: 0,001 mm.
  • Linearity: + 0,05% to bottom of scale.
  • Repeatability: + 0,01% to bottom of scale.
  • Hysteresis < 0,07 mm.
  • Working temperature: From -10º C to +70º C.
  • Estimated working life: Higher than 4 millions of hours

SERVO CYLINDER

The servo cylinder is a double effect and double
acting symmetrical chambers unit with anti-turning
system.
The servo cylinder has the following main specifications:
  • Hard Chromium and grinded finished piston
    and rods.
  • Union joints and guides for piston between
    chambers and rods, manufactured from
    special materials with low abrasion and
    scoring which minimizes hysteresis and
    friction effects.
Inside a magneto restrictive transducer, model SSI is
mounted in coaxial situation to the piston.

LOAD CELL

The fatigue tensile/compression load cell can reach up
to loads of 300% nominal load.
  • Output signal: 2 mV/V
  • Band of static error: + 0,05%
  • No linearity in % of end of scale: 0,05%
  • Hysteresis in % of end of scale: 0,03%
  • No repeatability in % of end of scale: 0,02%
  • Tensile-compression symmetry in % of end of
    scale: + 0,1%
  • Compensation in temperature: between: -15
    and 70 ºC
  • Minimum estimated durability: 100 million cycles.

SERVO-CONTROLLED HYDRAULIC POWER SUPPLY UNIT

  • Working pressure: 280 bar.
  • Oil tank capacity: 600 litres.
  • Variable flow pump with Qn of 67 l/min.
  • Power of main motor: 30 kW.
  • High pressure filter capacity with full filtering electrical indicator by alarm: 3 µ
  • Open centre electro-valve.
  • Limiter valve for the variable flow pump blimping
  • Main security valve for the circuit.
  • Protected against overpressures in the circuit by a pressure-limiting valve.
  • Electric alarm to indicate the oil temperature.
  • Refrigeration by means of oil/cooled water system
  • Motor pump group for oil forced recycling in the tank for cooling. Flow: 120 l/min. Power: 4 kW.
  • Optical and electrical indicator for oil level inside the tank.
  • High response servo-valve with 65 l/min flow. High and low pressure accumulators are mounted directly on the fatigue servo-cylinder.

load cell

TESTING DEVICES

Testing Device 1 for Elastic Tie Plates (rails type UIC 54)
  • Vertical secant rigidity 20/95 kN
  • Vertical rigidity 80kN
  • Vertical rigidity 100/200 kN
  • Including:

  • Upper load application device
  • Compression base
  • 4 LVDT transducers

 

elastic_tie_plates
Testing Device 2 for Elastic Light Bridge Plates (rails type UIC 54)
  • Resistance under lateral load.
  • Impact resistance under lateral load
  • Fatigue under lateral load.
elastic_light_bridge_plates
Testing Device 3 for Bolts (rails type UIC 54)

Tension test for bolt extraction

 

Including:

  • Housing for sheath
  • Tensile device for bolts
Testing_Bolts

NOTE Available testing devices for UIC-60 instead of UIC-54

CONTROL AND DATA ACQUISITION SYSTEM MD58

SOFTWARE, FOR DYNAMIC TEST UNDER WINDOWS, WINTEST.DW

- Sampling frequency: 5kHz (5000 readings/sec)
- Resolution: 180.000 real points.
- Closing loop time: 0,2 ms.
- USB 2.0 connection to PC

See particular technical specifications in MD Series Brochure

UFIB 250 control system


Powerfull configuration and adaptation tools for high demanding users and applications.
Any type of test and standard could be configured modifying and introducing the correct parameters.
Windows compatible solution, tailored made to work with IBERTEST testing machines & control systems.
See particular technical specifications in WINTEST Brochure.

Wintest Software control

TELEDIAGNOSIS SYSTEM

Only for pc controlled IBERTEST machines

Allows a direct links between the machine (any place with pone connection) and the Technical service of IBERTEST.

With this link the Post sale service of IBERTEST could easily diagnose and, most of times correct, the failures detected in the software without the need of a technical displacement.

telediagnosis system Ibertest











Device for dynamic and materials testing

Published in DYNAMIC TESTING

SERVOHYDRAULIC STATIC AND QUASISTATIC MATERIALS TESTING MACHINE - UMIB Series

According to standards: UNE-7-474-92 (2), EN-10002-2 (1990), ISO-7500, DIN-51220, 51222, 51223, 51227, 51228 ASTM-E4 (class 1 and grade A/A), BS-1610 (1985) grade 0.5 or grade 1 or equivalent, UNE-7281 and EN-10002-1 (1990).

The universal materials testing solution for special applications

Tailored made design, according to customer requirements.

For any type of static and quasi static test.

Components defined and selected to cover customer testing demands.

ADVANTAGES AND COMMON APPLICATIONS
  • High rigidity four columns testing frame
  • No limit on dimensions. Width depth and height case by case defined
  • Load cells, gripping heads and testing fixtures developed and adapted to each test method
  • Single testing spaces
  • Used for STATIC, QUASISTATIC AND DYNAMIC (low frequency) tests
  • TENSILE, COMPRESSION, BENDING, FOLDING, SHEARING, HARDNESS, PUNCHING TESTS etc
  • Over metallic and non-metallic materials
MAIN SPECIFICATIONS
  • Accuracy: better than ± 1%, as per UNE-7-474-92 (2), EN-10002-2 (1990), ISO-7500, DIN-51220, ASTM-E4 (class 1 and grade A/A), BS-1610 (1985) grade 0.5 or grade 1 or equivalent standards.Universal UMIB steel testing
  • Maximum test load: from 400kN to 1000 kN
  • Load measuring system: High accuracy load cell
  • Piston stroke: 300 mm
  • Distance between gripping heads(including piston stroke): 0-1000 mm, adjustable
  • Nº of columns: 4
  • Free distance between columns: 710 x 405 mm
  • Maximum test frame height: 3000 mm
  • Approx. net weight: 3500 Kg.

UNIVERSAL TESTING FRAME UMIB

This test frame is the basic component of the UMIB/W series machines. Formed by four main columns and manufactured as per the Standards:

UNE-7281, DIN-51220, 51222, 51223, 51227, 51228, ASTM-E4, BS-1610 and EN-10002-1 (1990).


ADVANTAGES OF THE TESTING FRAME
  • The frame has a single test space, allowing several uses by interchanging testing devices.
  • The four over dimensioned columns afford the machine a high degree of stiffness. The crosshead is locked tightly in place by a special plate-column friction system based on high-strength screws. The oil free system avoids the leak-tightness problems. The locking system is operated automatically by a hydraulic locking/unlocking device.
  • The crosshead height can be adjusted with lateral hydraulic jacks. This improves the working conditions because the operator can adjust the compression testing space height to suit his needs.
  • The test frame is accessible from all sides, making it possible to fit specimen feeding devices and automatic strain measuring systems.
  • The large free distance between gripping heads (0 - 1000 mm, including the piston stroke) makes it possible to use devices for performing tests at high and low temperatures, and test large specimens without the need for modifications.
CONSTRUCTION The test frame consist of:
  • A bedplate with a series of standardized holes for attaching the gripping devices and other devices for testing building components.
  • A ground double-acting actuator mounted in the lower crosshead.
  • Four chromium plated columns providing protection against corrosion and ease of maintenance.
  • A height-adjustable mobile crosshead, locked with screws at the height required for the tests. The universal load cell (tensile-compression testing) is mounted on the upper crosshead. In series, on the lower part of the load cell, is mounted the upper gripping head with a ball-and-joint socket and a locking system for compression tests.
The test frame must include gripping heads with fast handling through a lever. Optional: A pair of hydraulic gripping heads (upper and lower) with a fast specimen-fitting system could be set up with additional extra price. As a result of the special characteristics of this test frame, sufficient space should be available to allow the actuator to move up and down below the level at which the machine is anchored to ground. This space should measure: 550 mm deep, 600 mm long and 360 mm wide.

AUTOMATIC HYDRAULIC LOCKING/UNLOCKING CROSSHEAD ADJUSTEMENT SYSTEM

APPLICATIONS

This system complements the lateral hydraulic jacks which control the vertical movement of the crosshead. The screw-based locking system, manually operated with a torque wrench, is replaced by remote, push-button controlled hydraulic pistons which automatically lock and unlock the crosshead and, therefore, the upper gripping head.

umib hydraulic crosshead adjustmentumib hydraulic crosshead adjustment down

ADVANTAGES

  • The system allows fast positioning of the crosshead by means of a displacement transducer (LVDT) axially placed in the piston with 300 mm. of maximum stroke. This is particularly useful when testing different sized specimens.
  • The lateral hydraulic jacks and complementary automatic locking/unlocking system can be used to tauten the specimen slightly before the test (very useful in particular for non-rigid specimens such as chains, cables, ropes, etc.).
  • The crosshead does not move unless unlocked (safety protection).

EQUIPMENT

  • Releasing cylinders, adapters and hydraulic pipes for connection to the high-pressure hydraulic power unit.
  • Directional seat valve.
  • Relief valve.
  • Safety switch valve.

GRIPPPING HEADS

FAST ACTING

These heads are particularly suitable for low-frequency, positive-load static or dynamic tensile tests (shaped-wave tests exceeding zero point) of cylindrical or prismatic specimens, with or without a head and made of metal or any other material. Rated test load = maximum static test load: up to 600 kN

ADVANTAGES
  • Fast-grip.Fast Grip
  • Automatic wedge-grip.
  • Guided-wedge centering.
  • Fast and easy-to-change wedges.
  • Front-accessible gripping space.
  • Extensive gripping possibilities.
  • Simple and easy to handle.
  • Tempered and ground wedge guides.
  • Wedge-holders for oscillating clamps for gripping deformed specimens.
HYDRAULIC

Specially recommended on the following cases:hidraulic_grip

  • High load applications
  • Complicated fastening sample
  • Zero passing test
  • Dynamic applications
  • For any section specimens , with or without a head and made of metal or any other material.
    Rated test load = maximum static test load: up to 1000 kN

CONTROL AND DATA ACQUISITION SYSTEM MD2

 

SOFTWARE, FOR STATIC TEST UNDER WINDOWS, WINTEST.MET

- Sampling frequency: 1kHz (1000 readings/sec)
- Resolution: 180.000 real points.
- Closing loop time: 1 ms.
- USB 2.0 connection to PC

See particular technical specifications in MD Series Brochure

UMIB MD2 control system


  Powerfull configuration and adaptation tools for high demanding users and applications.
Any type of test and standard could be configured modifying and introducing the correct parameters.
Windows compatible solution, tailored made to work with IBERTEST materials testing machines & control systems.
See particular technical specifications in WINTEST Brochure.

Wintest Software control

TELEDIAGNOSIS SYSTEM

Only for pc controlled IBERTEST machines

Allows a direct links between the machine (any place with pone connection) and the Technical service of IBERTEST.

With this link the Post sale service of IBERTEST could easily diagnose and, most of times correct, the failures detected in the software without the need of a technical displacement.

telediagnosis system Ibertest


 

 

 

 

 

 

 

 

 

MODEL COMPARISON: UMIB SERIES

       
SpecificationsUMIB 400UMIB 600UMIB 1000
Class ISO 7500-10,5
Max test load
400 kN
600 kN
1000 kN
Measuring range
From 1% to 100% of the nominal capacity of the installed load cell
Strength measurement
Universal strain gauge load cell (tensile - compressive testing)
Load cells repeatability
+/- 0,05%
Guiding Columns
4 chrome plated and grounded with adjustable mechanical stops
Free distance between
columns

520 x 250
520 x 250
710 x 405
Free distance between
standard gripping heads

Adjustable from 0 to 1000 mm.
Upper mobile Crosshead
With lateral hydraulic jacks and hydraulic blocking system
Displacement speed
range

Between 0,01 and 500,00 mm/min (others on demand)
GENERAL CHARACTERISTICS
Max height testing
frame

3000 mm
Dimensions:
Working Table

1200 x 800 x 900 mm
Weight: aprox. testing
frame without
testing fixtures

2250 kg.
2600 kg.
3500 kg.
Power
3x 380 V +N +E, 50/60 Hz
Safety
2 Emergency stops: placed in the testing frame and in the remote control.
Protective screens on demand

Steel Materials Testing

Published in UNIVERSAL TESTING

SERVOHYDRAULIC MACHINE UFIB-250

Standards: ISO 7500, E.T. 03.360.578.3

Designed for Dynamic Materials Testing
SPECIFICATIONS
  • Capacity: +/- 250 kN.
  • Load measuring range: From 2.5 to 250 kN.
  • Class 0,5 or 1 according to ISO 7500.
  • Free distance between columns: 420 mm.
  • Vertical clearance between plates:0–500 mm.
  • Piston stroke: + 100 mm (200 mm total)
  • Approx. maximum height:1100 x 900 x2375 mm (wxdxh)
  • Approx. Weight: 1800 kg.
  • Dimensions of the concrete slab for the foundation: 1000 x 1000 x 300 (h) mm.
  • Maximum working frequency: 10 Hz (with +/- 1,5 mm of amplitude).
  • Speed constant: 15
  • Type of servocontrol: load and stroke, selected by the user (regulating amplitude in kN or mm)
  • Optionally, strain servocontrol , if the accessories or fitted elements are available.
  • Type of selected functions: ramp, sine, saw tooth and square-waveform.

GENERAL DESCRIPTION

This machine is designed to make the following materials tests, among others, tests over leaned light plates for fastening, according to Spanish Railways infrastructures administrator standard E.T. 03.360.578.3:

  • Resistance under lateral load: 85 kN during 30 s.
  • Impact strength under lateral load: 3 mm displacement, speed 15 mm/s.
  • Fatigue strength under lateral load: 100.000 cycles, square-wave. Amplitude 5 - 45 kN. Frequency: 5 Hz.

Two high stiffness column testing frame, with an upper crosshead adjustable in height by means of lateral hydraulic jaws, complemented by a hydraulic and automatic locking/unlocking system controlled from the machine computer keyboard

The lower plate of the testing frame is mounted on the metallic bedplate manufactured by means of UPN type profiles.

The double effect and double acting symmetrical chambers hydraulic servo cylinder is mounted over the lower plate.

The fatigue load cell (tensile-compression testing) for +/- 250 kN maximum capacity is mounted on the upper crosshead.

The tools, which allow the testing devices interchange ability by means of attaching iron pins, are serial mounted over the load cell.

These materials testing devices can be tensile gripping heads, compression plates, bending tools, special devices, etc.

SERVO VALVE

High response servo valve with Qn = 65 l/min. Main specifications as follows:
  • Maximum working pressure in continuous
    working: 280 Bar.
  • Temperature working range: Between -30 ºC
    and 120 ºC
  • Hysteresis: Lower than 3%
It has high and low pressure accumulators to avoid water hammer beats and so improve the dynamic answer of the system.

MAGNETOESTRICTIVE TRANSDUCER MOD. SSI

Located inside the dynamic servo-cylinder. Its main responsibility is to real time control the piston position to obtain the order parameter when the machine works with “displacement” servo control.
  • Maximum stroke: 200 mm (+ 100 mm)
  • Resolution: 0,001 mm.
  • Linearity: + 0,05% to bottom of scale.
  • Repeatability: + 0,01% to bottom of scale.
  • Hysteresis < 0,07 mm.
  • Working temperature: From -10º C to +70º C.
  • Estimated working life: Higher than 4 millions of hours

SERVO CYLINDER

The servo cylinder is a double effect and double
acting symmetrical chambers unit with anti-turning
system.
The servo cylinder has the following main specifications:
  • Hard Chromium and grinded finished piston
    and rods.
  • Union joints and guides for piston between
    chambers and rods, manufactured from
    special materials with low abrasion and
    scoring which minimizes hysteresis and
    friction effects.
Inside a magneto restrictive transducer, model SSI is
mounted in coaxial situation to the piston.

LOAD CELL

The fatigue tensile/compression load cell can reach up
to loads of 300% nominal load.
  • Output signal: 2 mV/V
  • Band of static error: + 0,05%
  • No linearity in % of end of scale: 0,05%
  • Hysteresis in % of end of scale: 0,03%
  • No repeatability in % of end of scale: 0,02%
  • Tensile-compression symmetry in % of end of
    scale: + 0,1%
  • Compensation in temperature: between: -15
    and 70 ºC
  • Minimum estimated durability: 100 million cycles.

SERVO-CONTROLLED HYDRAULIC POWER SUPPLY UNIT

  • Working pressure: 280 bar.
  • Oil tank capacity: 600 litres.
  • Variable flow pump with Qn of 67 l/min.
  • Power of main motor: 30 kW.
  • High pressure filter capacity with full filtering electrical indicator by alarm: 3 µ
  • Open centre electro-valve.
  • Limiter valve for the variable flow pump blimping
  • Main security valve for the circuit.
  • Protected against overpressures in the circuit by a pressure-limiting valve.
  • Electric alarm to indicate the oil temperature.
  • Refrigeration by means of oil/cooled water system
  • Motor pump group for oil forced recycling in the tank for cooling. Flow: 120 l/min. Power: 4 kW.
  • Optical and electrical indicator for oil level inside the tank.
  • High response servo-valve with 65 l/min flow. High and low pressure accumulators are mounted directly on the fatigue servo-cylinder.

load cell

TESTING DEVICES

Testing Device 1 for Elastic Tie Plates (rails type UIC 54)
  • Vertical secant rigidity 20/95 kN
  • Vertical rigidity 80kN
  • Vertical rigidity 100/200 kN
  • Including:

  • Upper load application device
  • Compression base
  • 4 LVDT transducers

 

 

elastic_tie_plates
Testing Device 2 for Elastic Light Bridge Plates (rails type UIC 54)
  • Resistance under lateral load.
  • Impact resistance under lateral load
  • Fatigue under lateral load.
elastic_light_bridge_plates
Testing Device 3 for Bolts (rails type UIC 54)

Tension test for bolt extraction

 

Including:

  • Housing for sheath
  • Tensile device for bolts
Testing_Bolts
   

NOTE Available testing devices for UIC-60 instead of UIC-54

CONTROL AND DATA ACQUISITION SYSTEM MD58

 

SOFTWARE, FOR DYNAMIC TEST UNDER WINDOWS, WINTEST.DW

- Sampling frequency: 5kHz (5000 readings/sec)
- Resolution: 180.000 real points.
- Closing loop time: 0,2 ms.
- USB 2.0 connection to PC

See particular technical specifications in MD Series Brochure

UFIB 250 control system


  Powerfull configuration and adaptation tools for high demanding users and applications.
Any type of test and standard could be configured modifying and introducing the correct parameters.
Windows compatible solution, tailored made to work with IBERTEST materials testing machines & control systems.
See particular technical specifications in WINTEST Brochure.

Wintest Software control

TELEDIAGNOSIS SYSTEM

Only for pc controlled IBERTEST machines

Allows a direct links between the machine (any place with pone connection) and the Technical service of IBERTEST.

With this link the Post sale service of IBERTEST could easily diagnose and, most of times correct, the failures detected in the software without the need of a technical displacement.

telediagnosis system Ibertest











Device for dynamic and materials testing

Published in SPECIAL DEVELOPMENTS

COMBINED SERVOHYDRAULIC INSTALLATION MOD.PUFIB-150-50, FOR FATIGUE AND STATIC TESTS

According to standards: ISO 7500, EN 13146-1, EN 13146-2, EN 13146-4, EN 13146-7

For Materials Dynamic and Static tests
SPECIFICATIONS
Class 1 according to ISO 7500.

Formed by a high rigidity testing frame with two mobile columns on the UPN type profiles bedplate.

Test frame specially developed for carrying out the following test:
  • Determination of the longitudinal slide resistance of railways: EN 13146-1.
  • Determination of the torsion resistance: EN 13146-2
  • Repetitive loads effect: EN 13146-4
  • Fastening strengths determination: EN 13146-7
Free distance between columns: 1.000 mm.

Free distance between load cell and bed: 500 mm.

Free distance between upper crosshead and bed: 1.400 mm

Total height: approx 2.000 mm.

Floor dimension: approx. 3000 x1660 mm (length x width).

Weight: approx: 2100 kg.

Approx. dimensions of the concrete base for cementation: 3200 x 1800 x 300 (h) mm.

TWO PISTONS INSTALLATION

Piston 1: Semi-hydrostatic Servo Cylinder.

For dynamic and static vertical or inclined load application.

The double effect and double acting symmetrical chambers, semi hydrostatic hydraulic servo cylinder is mounted on the upper crosshead.
  • Load capacity: 150 kN. PUFIB_DETAIL_SERVOHYRAULIC_MACHINE
  • Measuring range: from 3 to 150kN
  • Maximum working frequency: 5 Hz (with +/- 3 mm of amplitude).
  • Speed constant (frequency x amplitude) : 15
  • Piston stroke: + 150 mm (300 mm total)
The installation includes 2 MOOG servo valves mounted on the servo cylinder: high and low pressure.

The servo cylinder is double effect, double shaft and symmetrical chambers.

The servo cylinder has the following characteristics:
  • High Resolution Moog servovalve Q= 65 l/min
  • Operation in differential configuration (small chamber always pressured). Flow control only on the big chamber.
  • With a 210 bar pressure, maximum static and dynamic effort is 150 kN.
  • Designed for fatigue tests. High duration. Low friction with bearings with hydrostatic compensation with seals and permanent lubrication.
  • Chromium piston and rods with low friction joints.
  • Base plate with direct base for servo valves with P, T and drain connections.
  • Magneto restrictive position transducer (without contact) inside the shaft. Power supply 24 Vdc. Digital output protocol SSI. Measuring accuracy: 0,001 mm
  • Screw shaft for direct coupling of clamping tools.
  • Plate with P and T accumulators mounted on the same body, made of light alloy.
Piston 2: Static Servo Cylinder.

For horizontal static load.

Double effect, simple shaft and asymmetric chambers.

Load capacity: 50 kN

Measuring range: from 1 to 50 kN.

Piston stroke: + 200 mm (400 mm total)

Main specifications:
  • Chromed piston, placed over on the housing by low friction joints.
  • Temposonic III position gauge, placed on the shaft.
  • Power supply 24Vdc. SSI communication protocol.
  • Screwed shaft for direct test devices mounting.

FATIGUE LOAD CELL

The fatigue tensile/compression load cell can reach up to loads of 300% nominal load.

  • Output signal: 2 mV/V
  • Band of static error: + 0,05%
  • No linearity in % of end of scale: 0,05%
  • Hysteresis in % of end of scale: 0,03%
  • No repeatability in % of end of scale: 0,02%
  • Tensile-compression symmetry in % of end of scale: + 0,1%
  • Temp compensation between -15 and 70 ºC
  • Minimum estimated durability: 100 million cycles.

STATIC LOAD CELL

The fatigue tensile/compression load cell can reach up to loads of 300% nominal load.

  • Output signal: 2 mV/V
  • Band of static error: + 0,05%
  • No linearity in % of end of scale: 0,05%
  • Hysteresis in % of end of scale: 0,03%
  • No repeatability in % of end of scale: 0,02%
  • Tensile-compression symmetry in % of end of scale: + 0,1%
  • Temp compensation between -15 and 70 ºC.

MAGNETO ESTRICTIVE TRANSDUCERS MOD. SSI (for both pistons)

  • Maximum stroke: 200 mm (+ 100 mm)
  • Resolution: 0,001 mm.
  • Linearity: + 0,05% end of scale
  • Repeatability: + 0,01% end of scale.
  • Hysteresis < 0.07 mm.
  • Use temperature: from -10º C to +70º C.
  • Estimated useful life: higher than 4 million hours.
  • SERVO CONTROLLED HYDRAULIC UNIT

    • Working pressure: 280 bar.
    • Oil tank capacity: 600 litres
    • Variable flow pump with Qn of 67 l/min
    • Power of main motor:30 kW
    • High pressure filter capacity with full filtering electrical indicator by alarm: 3 µ
    • Open centre electro-valve.
    • Limiter valve for the variable flow pump blimping
    • Main security valve for the circuit.
    • Protected against overpressures in the circuit by a pressure-limiting valve.
    • Electric alarm to indicate the oil temperature.
    • Refrigeration by means of oil/cooled water system
    • Motor pump group for oil forced recycling in the tank for cooling. Flow: 120 l/min. Power: 4 kW.
    • Optical and electrical indicator for oil level inside the tank
    • High response servo-valve with 65 l/min flow. High and low pressure accumulators are mounted directly on the fatigue servo-cylinder.
    • Static group:
      • Q=6 l/min,
      • Power:3 kW
    • Refrigeration by means of oil/cooled water system
    • Motor pump group for oil forced recycling in the tank for cooling. Flow: 120 l/min. Power: 4 kW.
    • Temperature, filter, oil level and pressure alarms.

    ELECTRIC BOARD

    In appropriate metallic cupboard, wall mounted.

    CONTROL AND DATA ACQUISITION SYSTEM MD58

     

    SOFTWARE, FOR DYNAMIC TEST, WINTEST.DW AND STATIC TEST WINTEST.MET

    - Sampling frequency: 5kHz (5000 readings/sec)
    - Resolution: 180.000 real points.
    - Closing loop time: 0,2 ms.
    - USB 2.0 connection to PC

    See particular technical specifications in MD Series Brochure

    PUFIB-150 MD2 control system


      Powerfull configuration and adaptation tools for high demanding users and applications.
    Any type of test and standard could be configured modifying and introducing the correct parameters.
    Windows compatible solution, tailored made to work with IBERTEST materials testing machines & control systems.
    See particular technical specifications in WINTEST Brochure.
    WINTEST CONTROL SOFTWARE DYNAMIC TESTWINTEST CONTROL SOFTWARE STATIC TEST

    TELEDIAGNOSIS SYSTEM

    Only for pc controlled IBERTEST materials testing machines

    Allows a direct links between the machine (any place with pone connection) and the Technical service of IBERTEST.

    With this link the Post sale service of IBERTEST could easily diagnose and, most of times correct, the failures detected in the software without the need of a technical displacement.

    telediagnosis system Ibertest


    Published in SPECIAL DEVELOPMENTS

    COMBINED SERVOHYDRAULIC INSTALLATION MOD.PUFIB-150-50, FOR FATIGUE AND STATIC TESTS

    According to standards: ISO 7500, EN 13146-1, EN 13146-2, EN 13146-4, EN 13146-7

    For Materials Dynamic and Static tests
    SPECIFICATIONS
    Class 1 according to ISO 7500.

    Formed by a high rigidity testing frame with two mobile columns on the UPN type profiles bedplate.

    Test frame specially developed for carrying out the following test:
    • Determination of the longitudinal slide resistance of railways: EN 13146-1.
    • Determination of the torsion resistance: EN 13146-2
    • Repetitive loads effect: EN 13146-4
    • Fastening strengths determination: EN 13146-7
    Free distance between columns: 1.000 mm.

    Free distance between load cell and bed: 500 mm.

    Free distance between upper crosshead and bed: 1.400 mm

    Total height: approx 2.000 mm.

    Floor dimension: approx. 3000 x1660 mm (length x width).

    Weight: approx: 2100 kg.

    Approx. dimensions of the concrete base for cementation: 3200 x 1800 x 300 (h) mm.

    TWO PISTONS INSTALLATION

    Piston 1: Semi-hydrostatic Servo Cylinder.

    For dynamic and static vertical or inclined load application.

    The double effect and double acting symmetrical chambers, semi hydrostatic hydraulic servo cylinder is mounted on the upper crosshead.
    • Load capacity: 150 kN. PUFIB_DETAIL_SERVOHYRAULIC_MACHINE
    • Measuring range: from 3 to 150kN
    • Maximum working frequency: 5 Hz (with +/- 3 mm of amplitude).
    • Speed constant (frequency x amplitude) : 15
    • Piston stroke: + 150 mm (300 mm total)
    The installation includes 2 MOOG servo valves mounted on the servo cylinder: high and low pressure.

    The servo cylinder is double effect, double shaft and symmetrical chambers.

    The servo cylinder has the following characteristics:
    • High Resolution Moog servovalve Q= 65 l/min
    • Operation in differential configuration (small chamber always pressured). Flow control only on the big chamber.
    • With a 210 bar pressure, maximum static and dynamic effort is 150 kN.
    • Designed for fatigue tests. High duration. Low friction with bearings with hydrostatic compensation with seals and permanent lubrication.
    • Chromium piston and rods with low friction joints.
    • Base plate with direct base for servo valves with P, T and drain connections.
    • Magneto restrictive position transducer (without contact) inside the shaft. Power supply 24 Vdc. Digital output protocol SSI. Measuring accuracy: 0,001 mm
    • Screw shaft for direct coupling of clamping tools.
    • Plate with P and T accumulators mounted on the same body, made of light alloy.
    Piston 2: Static Servo Cylinder.

    For horizontal static load.

    Double effect, simple shaft and asymmetric chambers.

    Load capacity: 50 kN

    Measuring range: from 1 to 50 kN.

    Piston stroke: + 200 mm (400 mm total)

    Main specifications:
    • Chromed piston, placed over on the housing by low friction joints.
    • Temposonic III position gauge, placed on the shaft.
    • Power supply 24Vdc. SSI communication protocol.
    • Screwed shaft for direct test devices mounting.

    FATIGUE LOAD CELL

    The fatigue tensile/compression load cell can reach up to loads of 300% nominal load.

    • Output signal: 2 mV/V
    • Band of static error: + 0,05%
    • No linearity in % of end of scale: 0,05%
    • Hysteresis in % of end of scale: 0,03%
    • No repeatability in % of end of scale: 0,02%
    • Tensile-compression symmetry in % of end of scale: + 0,1%
    • Temp compensation between -15 and 70 ºC
    • Minimum estimated durability: 100 million cycles.

    STATIC LOAD CELL

    The fatigue tensile/compression load cell can reach up to loads of 300% nominal load.

    • Output signal: 2 mV/V
    • Band of static error: + 0,05%
    • No linearity in % of end of scale: 0,05%
    • Hysteresis in % of end of scale: 0,03%
    • No repeatability in % of end of scale: 0,02%
    • Tensile-compression symmetry in % of end of scale: + 0,1%
    • Temp compensation between -15 and 70 ºC.

    MAGNETO ESTRICTIVE TRANSDUCERS MOD. SSI (for both pistons)

  • Maximum stroke: 200 mm (+ 100 mm)
  • Resolution: 0,001 mm.
  • Linearity: + 0,05% end of scale
  • Repeatability: + 0,01% end of scale.
  • Hysteresis < 0.07 mm.
  • Use temperature: from -10º C to +70º C.
  • Estimated useful life: higher than 4 million hours.
  • SERVO CONTROLLED HYDRAULIC UNIT

    • Working pressure: 280 bar.
    • Oil tank capacity: 600 litres
    • Variable flow pump with Qn of 67 l/min
    • Power of main motor:30 kW
    • High pressure filter capacity with full filtering electrical indicator by alarm: 3 µ
    • Open centre electro-valve.
    • Limiter valve for the variable flow pump blimping
    • Main security valve for the circuit.
    • Protected against overpressures in the circuit by a pressure-limiting valve.
    • Electric alarm to indicate the oil temperature.
    • Refrigeration by means of oil/cooled water system
    • Motor pump group for oil forced recycling in the tank for cooling. Flow: 120 l/min. Power: 4 kW.
    • Optical and electrical indicator for oil level inside the tank
    • High response servo-valve with 65 l/min flow. High and low pressure accumulators are mounted directly on the fatigue servo-cylinder.
    • Static group:
      • Q=6 l/min,
      • Power:3 kW
    • Refrigeration by means of oil/cooled water system
    • Motor pump group for oil forced recycling in the tank for cooling. Flow: 120 l/min. Power: 4 kW.
    • Temperature, filter, oil level and pressure alarms.

    ELECTRIC BOARD

    In appropriate metallic cupboard, wall mounted.

    CONTROL AND DATA ACQUISITION SYSTEM MD58

     

    SOFTWARE, FOR DYNAMIC TEST, WINTEST.DW AND STATIC TEST WINTEST.MET

    - Sampling frequency: 5kHz (5000 readings/sec)
    - Resolution: 180.000 real points.
    - Closing loop time: 0,2 ms.
    - USB 2.0 connection to PC

    See particular technical specifications in MD Series Brochure

    PUFIB-150 MD2 control system


      Powerfull configuration and adaptation tools for high demanding users and applications.
    Any type of test and standard could be configured modifying and introducing the correct parameters.
    Windows compatible solution, tailored made to work with IBERTEST materials testing machines & control systems.
    See particular technical specifications in WINTEST Brochure.
    WINTEST CONTROL SOFTWARE DYNAMIC TESTWINTEST CONTROL SOFTWARE STATIC TEST

    TELEDIAGNOSIS SYSTEM

    Only for pc controlled IBERTEST materials testing machines

    Allows a direct links between the machine (any place with pone connection) and the Technical service of IBERTEST.

    With this link the Post sale service of IBERTEST could easily diagnose and, most of times correct, the failures detected in the software without the need of a technical displacement.

    telediagnosis system Ibertest


    Published in DYNAMIC TESTING

    SERVOHYDRAULIC MACHINE MFIB AND UFIB-1000 FOR FATIGUE BENDING TESTS

    According to standards: ISO 7500, PNE 14587

    For static and dynamic tests fully automatic, closed loop servo control and computer governed.
    SPECIFICATIONS
    • Load capacity: +/- 1000 kN
    • Class 1 according to ISO 7500.
    • Strength measure range: 20 and 1000 kN.
    • For materials testing according to PNE 14587
    • Free distance between columns: 620 x 520 mm.
    • Columns diameter: 130 mm
    • Free distance between gripping heads: 750 mm
    • Piston stroke: + 125 mm (250 mm total)
    • Fixed (Model FMIB) or Mobile (Model UFIB) superior crosshead
    • Aprox weight: 6.500 kg.
    • Foundation: Armed foundation required for the machine fixing.
    • Servocontrol: strength or displacement, selectable by the user (adjustable amplitude in kN or mm). Optional, deformation control.
    • Type of selectable waves: increase, sinus, triangle, square.
    • Dynamic answer warranted at maximum load 1000kN – 10 Hz +/- 1 mm

    MAIN FRAME

    Designed to carry out dynamic bending tests on railways (samples or finished products) using the mfib_1000_testing_frameappropriate devices for each application.

    MFIB: High stiffness frame, 4 columns, with fixed upper crosshead.

    UFIB: High stiffness frame, 4 columns, with mobile upper crosshead. Equipped with hydraulic lateral jaws and fixtures for moving the superior crosshead.

    Base in steel,1000x1300 mm, working table provided with 6 grooves (T-shape) for rapid mounting of the testing devices.

    On the superior rod, serial mounted with the two points bending punch, is placed the fatigue load cell tension/compression +/- 1000 kN capacity.

    The test frame has been designed in order to obtain stiffness higher than 1500 kN/mm, verifying that the security margin, regarding bending, is 4 times higher to the Euler critical load.

    SERVOCONTROLLED HYDRAULIC UNIT

    • Max work flow: 300 l/minservocontrolled_hydraulic_unit
    • Provided with two motor pumps: 150 kW.
    • Work at 280 bar of continuous nominal pressure.
    • Tank capacityl: 1000 litres.
    • Pressure filter: 3 μ, low load lost.
    • Return filter 120 μ .
    • Filter alarms (2), max oil temperature and
      tank level. Additional alarm for over pressures.
    • Synchronic pump start with unique control
      valve, to warrant same work load in both
      pumps.
    • Refrigeration by means of oil/cooled water
      system.
    • High pressure on line accumulator to protect
      weak devices of the hydraulic circuit.
    • Total power: 175 kW aprox.
    • Aprox weight: 1.800 kg

    SEMI-HIDROSTATIC SERVO CYLINDER

    • High response servo valve MOOG with 400 l/m work flow.SEMI-HYDROSTATIC_SERVO_CYLINDER
    • High and low pressure accumulators to improve the response of the system.
    • Power: +/-15 Vdc.
    • Control signal: +/-10 Vdc.
    • Double effect, double shaft and symmetric chambers.
    • Small chamber always pressurized.
    • Flow volume controlled in the big chamber.
    • At 210 bars the max dynamic capacity is 1000 kN.
    • Designed for fatigue tests.
    • Low friction with hydraulic compensation bearings, joints and permanent lubrication.
    • Chromed housing.
    • Piston with low friction joints.
    • Magnetostrictive position transducer (without contact) placed inside the shaft. SSI protocol, resolution 0,0001 mm.
    • Screwed shaft for direct device mounting

    FATIGUE LOAD CELL, 1000 kN CAPACITY

    • Output +/-4 mV/V
    • Repeatability: +/-0,05%
    • Non linearity: +/-0,2%
    • Hysteresis: +/-0,2%
    • Zero balance: +/-1,0%
    • Nominal bridge balance: 350 Ohm
    • Temperature compensation from + 21 to + 77 ºC
    • Temperature range: -54 to +93º C
    • Temperature effect in the output: +/- 0,0054%
    • Estimated durability (from 0 to 100% load): 100 million cycles.

    MAGNETOESTRICTIVE TRANSDUCER

    • Maximum stroke: 250 mm (+ 125 mm)
    • Resolution: 0,001 mm.
    • Linearity: + 0,05% end of scale.
    • Repeatability: + 0,01% end of scale
    • Hysteresis: < 0,07 mm.
    • Temperature range: from -10º C a +70º C.
    • Estimated life: higher than 4 mill hours.

    CONTROL AND DATA ACQUISITION SYSTEM MD58

     

    SOFTWARE, FOR STATIC TEST UNDER WINDOWS, WINTEST.DW

    - Sampling frequency: 5kHz (5000 readings/sec)
    - Resolution: 180.000 real points.
    - Closing loop time: 0,2 ms.
    - USB 2.0 connection to PC

    See particular technical specifications in MD Series Brochure

    MFIB-1000 MD58 control system


      Powerfull configuration and adaptation tools for high demanding users and applications.
    Any type of test and standard could be configured modifying and introducing the correct parameters.
    Windows compatible solution, tailored made to work with IBERTEST materials testing machines & control systems.
    See particular technical specifications in WINTEST Brochure.

    Wintest Software control

    TELEDIAGNOSIS SYSTEM

    Only for pc controlled IBERTEST materials testing machines

    Allows a direct links between the machine (any place with pone connection) and the Technical service of IBERTEST.

    With this link the Post sale service of IBERTEST could easily diagnose and, most of times correct, the failures detected in the software without the need of a technical displacement.

    telediagnosis system Ibertest


    Published in DYNAMIC TESTING

    SERVOHYDRAULIC MACHINE MFIB AND UFIB-1000 FOR FATIGUE BENDING TESTS

    According to standards: ISO 7500, PNE 14587

    For static and dynamic tests fully automatic, closed loop servo control and computer governed.
    SPECIFICATIONS
    • Load capacity: +/- 1000 kN
    • Class 1 according to ISO 7500.
    • Strength measure range: 20 and 1000 kN.
    • For testing according to PNE 14587
    • Free distance between columns: 620 x 520 mm.
    • Columns diameter: 130 mm
    • Free distance between gripping heads: 750 mm
    • Piston stroke: + 125 mm (250 mm total)
    • Fixed (Model FMIB) or Mobile (Model UFIB) superior crosshead
    • Aprox weight: 6.500 kg.
    • Foundation: Armed foundation required for the machine fixing.
    • Servocontrol: strength or displacement, selectable by the user (adjustable amplitude in kN or mm). Optional, deformation control.
    • Type of selectable waves: increase, sinus, triangle, square.
    • Dynamic answer warranted at maximum load 1000kN – 10 Hz +/- 1 mm

    MAIN FRAME

    Designed to carry out dynamic bending tests on railways (samples or finished products) using the mfib_1000_testing_frameappropriate devices for each application.

    MFIB: High stiffness frame, 4 columns, with fixed upper crosshead.

    UFIB: High stiffness frame, 4 columns, with mobile upper crosshead. Equipped with hydraulic lateral jaws and fixtures for moving the superior crosshead.

    Base in steel,1000x1300 mm, working table provided with 6 grooves (T-shape) for rapid mounting of the testing devices.

    On the superior rod, serial mounted with the two points bending punch, is placed the fatigue load cell tension/compression +/- 1000 kN capacity.

    The test frame has been designed in order to obtain stiffness higher than 1500 kN/mm, verifying that the security margin, regarding bending, is 4 times higher to the Euler critical load.

    SERVOCONTROLLED HYDRAULIC UNIT

    • Max work flow: 300 l/minservocontrolled_hydraulic_unit
    • Provided with two motor pumps: 150 kW.
    • Work at 280 bar of continuous nominal pressure.
    • Tank capacityl: 1000 litres.
    • Pressure filter: 3 μ, low load lost.
    • Return filter 120 μ .
    • Filter alarms (2), max oil temperature and
      tank level. Additional alarm for over pressures.
    • Synchronic pump start with unique control
      valve, to warrant same work load in both
      pumps.
    • Refrigeration by means of oil/cooled water
      system.
    • High pressure on line accumulator to protect
      weak devices of the hydraulic circuit.
    • Total power: 175 kW aprox.
    • Aprox weight: 1.800 kg

    SEMI-HIDROSTATIC SERVO CYLINDER

    • High response servo valve MOOG with 400 l/m work flow.SEMI-HYDROSTATIC_SERVO_CYLINDER
    • High and low pressure accumulators to improve the response of the system.
    • Power: +/-15 Vdc.
    • Control signal: +/-10 Vdc.
    • Double effect, double shaft and symmetric chambers.
    • Small chamber always pressurized.
    • Flow volume controlled in the big chamber.
    • At 210 bars the max dynamic capacity is 1000 kN.
    • Designed for fatigue tests.
    • Low friction with hydraulic compensation bearings, joints and permanent lubrication.
    • Chromed housing.
    • Piston with low friction joints.
    • Magnetostrictive position transducer (without contact) placed inside the shaft. SSI protocol, resolution 0,0001 mm.
    • Screwed shaft for direct device mounting

    FATIGUE LOAD CELL, 1000 kN CAPACITY

    • Output +/-4 mV/V
    • Repeatability: +/-0,05%
    • Non linearity: +/-0,2%
    • Hysteresis: +/-0,2%
    • Zero balance: +/-1,0%
    • Nominal bridge balance: 350 Ohm
    • Temperature compensation from + 21 to + 77 ºC
    • Temperature range: -54 to +93º C
    • Temperature effect in the output: +/- 0,0054%
    • Estimated durability (from 0 to 100% load): 100 million cycles.

    MAGNETOESTRICTIVE TRANSDUCER

    • Maximum stroke: 250 mm (+ 125 mm)
    • Resolution: 0,001 mm.
    • Linearity: + 0,05% end of scale.
    • Repeatability: + 0,01% end of scale
    • Hysteresis: < 0,07 mm.
    • Temperature range: from -10º C a +70º C.
    • Estimated life: higher than 4 mill hours.

    CONTROL AND DATA ACQUISITION SYSTEM MD58

     

    SOFTWARE, FOR STATIC TEST UNDER WINDOWS, WINTEST.DW

    - Sampling frequency: 5kHz (5000 readings/sec)
    - Resolution: 180.000 real points.
    - Closing loop time: 0,2 ms.
    - USB 2.0 connection to PC

    See particular technical specifications in MD Series Brochure

    MFIB-1000 MD58 control system


      Powerfull configuration and adaptation tools for high demanding users and applications.
    Any type of test and standard could be configured modifying and introducing the correct parameters.
    Windows compatible solution, tailored made to work with IBERTEST testing machines & control systems.
    See particular technical specifications in WINTEST Brochure.

    Wintest Software control

    TELEDIAGNOSIS SYSTEM

    Only for pc controlled IBERTEST machines

    Allows a direct links between the machine (any place with pone connection) and the Technical service of IBERTEST.

    With this link the Post sale service of IBERTEST could easily diagnose and, most of times correct, the failures detected in the software without the need of a technical displacement.

    telediagnosis system Ibertest


    Published in SPECIAL DEVELOPMENTS
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